PSK ENGINEERS

WE WORK FOR BETTER TOMORROW.

PLC HMI BASED WATER SUPPLY SYSTEM

Components and Functions

EXPLORE MORE
Programmable Logic Controller (PLC)

The PLC is the industrial computer at the heart of the system.

  • Role: Executes the control logic programmed to manage the entire water cycle.
  • Input Handling: Receives signals from sensors (e.g., pressure, flow, level, and quality sensors) providing real-time data on the system's status.
  • Decision Making: Compares the input data against the desired setpoints (e.g., target tank level, desired pipe pressure).
  • Output Control: Sends control signals to actuators like pumps, motorized valves, and chlorination units to maintain the required conditions.
  • Example: If the reservoir level drops below 30%, the PLC activates the main pump. If the pressure exceeds a safety limit, the PLC commands a valve to partially close.
Human-Machine Interface (HMI)

The HMI is the visualization and interaction point for human operators.

  • Role: Translates the complex electrical signals and data from the PLC into an intuitive graphical display.
  • Visualization: Displays the entire system layout, showing real-time parameters (e.g., pump status, tank levels, flow rates) using diagrams and graphs.
  • Operator Control: Allows operators to manually adjust setpoints, start/stop pumps, override automated sequences, and acknowledge alarms.
  • Alarm Management: Provides instant visual and audible alerts for faults, equipment failures, critical pressure drops (indicating leaks), or other deviations from safe operation.

System Operation Flow

  • Sensing: Sensors continuously measure water parameters and send electrical signals (inputs) to the PLC.
  • Processing: The PLC's program uses the inputs to determine the necessary action based on the control strategy (e.g., maintaining constant pressure, achieving a tank level).
  • Actuation: The PLC sends signals (outputs) to pumps and valves to implement the required action.
  • Monitoring & Interaction: The HMI displays all system variables, allowing the operator to supervise the automation, check trends, and intervene if necessary.
Back to Home Page